LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2002 >> XL-7 Plus >> Repair and Diagnosis >> External Pages >> Different car >> Section 117 (Power Steering) >> Repair Instructions >> Rack Boot/Tie-Rod Removal & Installation >> Removal
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Rack Boot/Tie-Rod Removal & Installation: Removal

WARNING: This page is about a different car, the 2003 Suzuki Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove steering gear case. See POWER STEERING GEAR BOX ASSEMBLY REMOVAL & INSTALLATION .
  2. For ease of adjustment after installation, make marking (4) of tie-rod end lock nut position of tie-rod thread.
  3. Loosen tie-rod end lock nut and remove tie-rod end.
  4. Remove boot band and clip.
  5. Remove boot (3) from tie-rod (1).
    Fig 1: Identifying Tie-Rod Components
    G01380906Courtesy of SUZUKI OF AMERICA CORP.
  6. Unbend washer (1) (2 places), and remove tie-rod (2) from rack (3).
    Fig 2: Removing Tie-Rod From Rack
    G01380907Courtesy of SUZUKI OF AMERICA CORP.