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Power Steering Pump Removal & Installation: Installation

WARNING: This page is about a different car, the 2003 Suzuki Vitara. However, it is still accessible from the selected car via links, so may be relevant.

Reverse removal procedure, and then noting the following instructions.

NOTE:
  • Using the following specified torques, tighten bolts and nuts (a), (b), (c), (e), (f) and (h), see Figure.

    Tightening torque 

    1. Pump union bolt (a):  60 N.m (6.0 kg-m, 43.5 lb-ft)
    2. Pump bracket bolt (b):  25 N.m (2.5 kg-m, 18.5 lb-ft)
    3. Pump mounting bolt (c):  25 N.m (2.5 kg-m, 18.5 lb-ft)
    4. Pipe clamp bolt/reservoir bracket bolt (e):  11 N.m (1.1 kg-m, 8.0 lb-ft)
    5. Gear box high pressure pipe union bolt (f):  35 N.m (3.5 kg-m, 25.5 lb-ft)
    6. High pressure flare nut (if used):  40 N.m (4.0 kg-m, 29.0 lb-ft)
    7. Gear box low pressure pipe union bolt (h):  40 N.m (4.0 kg-m, 29.0 lb-ft)
  • Adjust P/S pump drive belt, see DRIVE BELT ADJUSTMENTS .
  • Fill specified power steering fluid after installation and bleed air without failure. See POWER STEERING SYSTEM AIR BLEEDING PROCEDURE .