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Thermostat Removal & Installation: Installation

WARNING: This page is about a different car, the 2003 Suzuki Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. When positioning thermostat (1) and O-ring on thermostat case, be sure to position it so that
    • Air bleed valve (2) comes at match mark (3) and into the recession of thermostat case.
    Fig 1: Positioning Thermostat
    G01351717Courtesy of SUZUKI OF AMERICA CORP.
  2. Install thermostat cap to water pump.
  3. Fill cooling system. See COOLANT DESCRIPTION  and COOLING SYSTEM FLUSH & REFILL  .
  4. Connect negative cable at battery.
  5. After installation, check each part for leakage.