Propeller Shaft Disassembly & Assembly: Assembly

WARNING: This page is about a different car, the 2004 Suzuki XL-7 and 2004 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Make sure that rollers inside spider bearing race are all in place.

CAUTION: In assembly, be sure to use new circlips, spider (1) and bearings (2). Reuse of circlips, spider (1) and bearings (2) once assembled is prohibited.

Fig 1: Identifying Spider & Bearings

Courtesy of SUZUKI OF AMERICA CORP.

Make sure to apply grease to spider bearing race.
"A": Grease 99000-25030

Fig 2: Applying Grease To Spider Bearing Race
Courtesy of SUZUKI OF AMERICA CORP.
Insert bearing race (2) into yoke (3), tapping it with a hammer (1), until it is flush with yoke face. When doing this, insert spider (4) into bearing race (2) to prevent rollers in bearing race (2) from coming out.

Fig 3: Inserting Bearing Race Into Yoke
Courtesy of SUZUKI OF AMERICA CORP.
Insert the other bearing race on the opposite side into yoke, tapping with a hammer until it is flush with yoke face.

Fig 4: Inserting The Other Bearing Race On The Opposite Side Into Yoke
Courtesy of SUZUKI OF AMERICA CORP.
Insert bearing races on the flange yoke side in the same way as described in Steps 1 and 2 .
Place a metal plate on bearing races when tapping them in to avoid damaging yoke.
Securely fit 4 circlips to shaft and flange yoke.
NOTE:
- Make sure that each circlip is fitted in groove securely.
After assembly, check to ensure that both shaft yoke and flange yoke move smoothly.