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Front Differential Mountings Removal & Installation: Installation

WARNING: This page is about a different car, the 2004 Suzuki XL-7 and 2004 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position slit of each mounting bush (2) as shown when press-fitting it.

    Special tool 

    1. (A):  09951-26020
    2. (B):  09951-16080

    Bush instillation position 

    1. Angle A:  45° (slit alignment)
    Fig 1: Positioning Slit Of Each Mounting Bush
    G02281179Courtesy of SUZUKI OF AMERICA CORP.
  2. Position each bush to bracket as shown in the figure.

    Bush installation position 

    1. Length "a":  3.0 mm (0.12 in.)
    Fig 2: Positioning Each Bush To Bracket
    G02281180Courtesy of SUZUKI OF AMERICA CORP.
  3. Install front mounting bracket R (1) to differential housing (2).

    Tightening torque 

    1. Front mounting bracket bolt (a):  50 N.m (5.0 kg-m, 36.5 lb-ft)
    Fig 3: Installing Front Mounting Bracket R
    G02281181Courtesy of SUZUKI OF AMERICA CORP.
  4. Remount front differential referring to FRONT DIFFERENTIAL DISMOUNTING & REMOUNTING  .
  5. Install front mounting bracket L (1) to differential housing (2).

    Tightening torque 

    1. Front mounting bolt (a):  85 N.m (8.5 kg-m, 61.5 lb-ft)
    2. Front mounting bracket bolt (b):  50 N.m (5.0 kg-m, 36.5 lb-ft)
    Fig 4: Installing Front Mounting Bracket L
    G02281182Courtesy of SUZUKI OF AMERICA CORP.