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Home >> Suzuki >> 2002 >> XL-7 Plus >> Repair and Diagnosis >> External Pages >> Different car >> Section 104 (Differentials) >> Differential - Front - H27 Engine Model >> Repair Instructions >> Axle Lock Actuator & Motor On-Vehicle Inspection
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Axle Lock Actuator & Motor On-Vehicle Inspection

WARNING: This page is about a different car, the 2004 Suzuki XL-7 and 2004 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect negative (-) cable from battery.
  2. Disconnect axle lock actuator connector (1).
    Fig 1: Disconnecting Axle Lock Actuator Connector
    G02281168Courtesy of SUZUKI OF AMERICA CORP.
  3. Check axle lock actuator motor coil for continuity between terminals as shown in figure. If no continuity is found, replace axle lock actuator motor with new one.
    Fig 2: Checking Axle Lock Actuator Motor
    G02281169Courtesy of SUZUKI OF AMERICA CORP.
  4. With the vehicle lifted so that both of the front wheels are off the ground, turn one of the front wheels by hand and check the other wheel, which should be activated as described below. If the result is not satisfactory, inspect differential assembly referring to FRONT DIFFERENTIAL INSPECTION  .
    CAUTION: Do not connect the battery to the axle lock actuator motor for more than 5 seconds because there is possibility that axle lock actuator motor might fail to operate properly.
    • Connect the battery positive (+) terminal to the "GRN/YEL" wire of the axle lock actuator motor and the negative terminal (-) to the "GRN/BLK" wire of the axle lock actuator motor for 3 to 5 seconds, check if the other front wheel turn in the direction opposite to the tire turned by hand.
    • Connect the battery positive (+) terminal to the "GRN/BLK" wire of the axle lock actuator motor and the negative terminal (-) to the "GRN/YEL" wire of the axle lock actuator motor for 3 to 5 seconds, check if the other front wheel should remain stationary while the tire being turned by hand.
    Fig 3: Connecting Battery Voltage To Axle Lock Actuator Motor
    G02281170Courtesy of SUZUKI OF AMERICA CORP.