Thermostat Removal & Installation: Installation

WARNING: This page is about a different car, the 2004 Suzuki XL-7 and 2004 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.

When positioning thermostat (1) and O-ring on thermostat case, be sure to position it so that air bleed valve (2) comes at match mark (3) and into the recession of thermostat case.

Fig 1: Positioning Thermostat Properly
Courtesy of SUZUKI OF AMERICA CORP.
Install thermostat cap to thermostat case.
Install cooling fan and fan shroud, and connect radiator inlet hose to radiator.
Fill cooling system. Refer to COOLANT DESCRIPTION and COOLING SYSTEM FLUSH & REFILL .
Connect negative cable at battery.
After installation, check each part for leakage.