Radiator Removal & Installation: Removal

WARNING: This page is about a different car, the 2004 Suzuki XL-7 and 2004 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.

Disconnect negative cable at battery.
Drain cooling system by loosening drain plug (1) of radiator.

Fig 1: Locating Drain Plug
Courtesy of SUZUKI OF AMERICA CORP.
When servicing vehicle equipped with A/T (H25 Engine only), place oil pan under radiator (1) and disconnect A/T fluid hoses (inlet hose (Outlet from oil cooler) (2) and outlet hose (Inlet to oil cooler) (3)) from radiator (1).

Fig 2: Disconnecting A/T Fluid Hoses From Radiator
Courtesy of SUZUKI OF AMERICA CORP.
Loosen cooling fan/clutch nuts (1).

Fig 3: Loosening Cooling Fan/Clutch Nuts
Courtesy of SUZUKI OF AMERICA CORP.
Disconnect radiator inlet hose from radiator.
Remove P/S fluid reservoir stay bolts (1) from radiator stay.

Fig 4: Removing P/S Fluid Reservoir Stay Bolts From Radiator Stay
Courtesy of SUZUKI OF AMERICA CORP.
Remove radiator shroud securing clips.
Then remove cooling fan/clutch and radiator shroud.
Disconnect water hoses (inlet hose (1), outlet hose (2)).
Disconnect reservoir hose (3) from radiator (4) (for H25 engine) or remove reservoir hose (3) from radiator (4) (for H27 engine).

Fig 5: Disconnecting Hoses From Radiator
Courtesy of SUZUKI OF AMERICA CORP.
Remove radiator.