Engine Assembly Removal & Installation: Installation

Reverse removal procedure for installation noting the following points.

Tighten engine side mounting bracket nuts to specified torque.
Tightening torque

Engine side mounting bracket nut (a): 55 N.m (5.5 kg-m, 40.0 lb-ft)

Fig 1: Exploded View Of Engine Side Mounting Brackets
Courtesy of SUZUKI OF AMERICA CORP.
Tighten transmission case bolts and nuts to specified torque.
Tightening torque

Transmission case bolt and nut (b): 85 N.m (8.5 kg-m, 61.5 lb-ft) (for M/T vehicle)

Transmission case bolt and nut (b): 80 N.m (8.0 kg-m, 58.0 lb-ft) (for A/T vehicle)

Fig 2: Identifying Transmission Case Bolts & Nuts
Courtesy of SUZUKI OF AMERICA CORP.
Tighten torque converter bolts to specified torque (for A/T vehicle).
Tightening torque

Torque converter bolt (c): 65 N.m (6.5 kg-m, 47.0 lb-ft)

Fig 3: Tightening Torque Converter Bolts (A/T Only)
Courtesy of SUZUKI OF AMERICA CORP.
Tighten bolts and nuts of exhaust No. 1 pipe (1) to specified torque.
Tightening torque

Exhaust No. 1 pipe bolt and nut (d): 50 N.m (5.0 kg-m, 36.5 lb-ft)

Fig 4: Tightening Bolts & Nuts Of Exhaust No. 1 Pipe
Courtesy of SUZUKI OF AMERICA CORP.
Install front differential housing with differential to chassis referring to FRONT DIFFERENTIAL DISMOUNTING & REMOUNTING , if necessary.
Install steering shaft lower assembly referring to STEERING LOWER SHAFT ASSEMBLY REMOVAL & INSTALLATION .
Install A/C compressor assembly. Refer to COMPRESSOR ASSEMBLY REMOVAL & INSTALLATION .
Install P/S pump assembly referring to P/S PUMP REMOVAL & INSTALLATION .
Adjust accelerator cable play referring to ACCELERATOR CABLE ADJUSTMENT .
Refill engine with engine oil .
Refill cooling system referring to COOLING SYSTEM FLUSH & REFILL .
Check to ensure that all fasteners and clamps are tightened.
Upon completion of installation, verify that there is no fuel leakage, coolant leakage, P/S fluid leakage or exhaust gas leakage at each connection.