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Compressor Removal & Installation: Installation

CAUTION: Be sure to use HFC-134a (R-134a) compressor oil.
  1. If compressor was replaced, pour new compressor oil with the same amount as that drained from compressor. See REPLENISHING COMPRESSOR OIL  and PERFORMANCE DIAGNOSIS OF A/C SYSTEM .
    Fig 1: Identifying Compressor Oil Volume
    G01380525Courtesy of SUZUKI OF AMERICA CORP.
    NOTE: Compressor assembly supplied from factory is filled up with the following amount of oil.

    Amount of oil in compressor:  100 cm3 (100 cc, 6.1 in3 )

  2. Install compressor as follows.
    1. Install compressor to its bracket.

      Tightening torque 

      Compressor mounting bolt (a):  23 N.m (2.3 kg-m, 17.0 lb-ft)

    2. Connect suction and discharge hoses to compressor.
    3. Install generator belt. See GENERATOR BELT .
      Fig 2: Installing A/C Compressor & Generator Belt
      G01380526Courtesy of SUZUKI OF AMERICA CORP.
  3. Connect thermal protector lead wire.
  4. Evacuate and charge system. See OPERATION PROCEDURE FOR CHARGING A/C WITH REFRIGERANT .
CAUTION: Be sure to use HFC-134a (R-134a) compressor oil.