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Home >> Suzuki >> 2002 >> Aerio L4-2.0L >> Repair and Diagnosis >> Transmission and Drivetrain >> Automatic Transmission/Transaxle >> Service and Repair >> Disassembly and Reassembly >> Sub-Assemblies >> Transaxle Housing
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Transaxle Housing

Removal
1. Remove oil seal (4).

NOTE: Never reuse removed oil seal.

2. Remove oil reservoir plate (1) with three magnets (2) by removing bolts.





3. Remove cylindrical roller bearing retainer (3) by removing bolt.
4. Remove counter shaft RH cylindrical roller bearing (1), using special tools.
Special tool
(A): 09942-15511
(B): 09941-54911 (remover)
(C): 09921-26010 (caller)

NOTE: Never reuse removed cylindrical roller bearing.





5. Remove counter shaft RH thrust roller bearing.

Installation
1. Apply A/T fluid to counter shaft RH thrust roller bearing (1).
Counter shaft RH thrust roller bearing dimension
Outside diameter: 46.0 mm (1.81 inch)
Inside diameter: 32.5 mm (1.28 inch)
Thickness: 3.2 mm (0.13 inch)





2. Install counter shaft RH thrust roller bearing (1) to transaxle housing.
3. Apply A/T fluid to outer surface of cylindrical roller bearing.





4. Tap cylindrical roller bearing, using special tools.
Special tool
(A): 09924-74510
(B): 09944-88210
5. Tighten cylindrical roller bearing retainer (2) with bolt.
Tightening torque
Cylindrical roller bearing retainer bolt (a): 13 Nm (1.3 kgf-m, 9.5 ft. lbs.)
6. Install transaxle lubrication tube (3) and clamp.
7. Tighten them with bolt.
Tightening torque
Lubrication tube clamp bolts (b): 5.5 Nm (0.55 kgf-m, 4.0 ft. lbs.)





8. Tighten oil reservoir plate (4) (with three magnets (5) installed) with bolts.
Tightening torque
Oil reservoir plate bolts (c): 5.5 Nm (0.55 kgf-m, 4.0 ft. lbs.)

Inspection





Check pan for particles. Remove magnets and use them to collect any chips. Inspect oil reservoir plate for any chips and particle collected on magnet. Inspect them carefully to find out the type of wear on transaxle.
^ Steel (magnetic) Wear of bearing, gear and plate
^ Brass (nonmagnetic) Wear of bush