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Home >> Suzuki >> 2002 >> Aerio GS, Standard >> Repair and Diagnosis >> Suspension >> Front Suspension >> Repair Instructions >> Front Strut Assembly Disassembly and Assembly >> Assembly
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Front Strut Assembly Disassembly and Assembly: Assembly

For assembly, reverse disassembly procedure, noting the following instructions.

  1. Compress spring with special tool (A) until total length becomes about 250 mm (9.8 in.) as shown.

    Length 

    "a": 250 mm (9.8 in.)

    Fig 1: Compressing Spring
    G00783843Courtesy of SUZUKI OF AMERICA CORP.
  2. Install coil spring lower seat (1) and compressing coil spring, and mate spring end with stepped part of lower seat as shown.
    Fig 2: Installing Coil Spring Lower Seat
    G00783844Courtesy of SUZUKI OF AMERICA CORP.
  3. Install bump stopper and dust cover onto strut rod. For installing direction, refer to Front Suspension Construction .
  4. Pull strut rod as far up as possible and use care not to allow it to retract into strut.
  5. Install spring seat on coil spring and then spring upper seat (1) aligning "OUT" mark (3) on spring upper seat and center of strut bracket (2).
    Fig 3: Installing Spring Seat
    G00783845Courtesy of SUZUKI OF AMERICA CORP.
  6. Install bearing (3), strut support (2) and strut nut (1) in this sequence.

    Tighten strut nut (1) to specified torque.

    Tightening torque 

    Strut nut (a): 70 N.m (7.0 kg-m, 50.5 Ft.Lbs)

  7. Install rubber cap (4).
    Fig 4: Installing Bearing, Strut Support, Strut Nut & Rubber Cap
    G00783846Courtesy of SUZUKI OF AMERICA CORP.