Electrical - Multiple Systems Intermittently Inoperative

Section Title: Body Elect.
TSB No. TS 03 08092

Division: Automotive
Category: XL-7

SUBJECT:
INTERMITTENT ELECTRICAL GROUND ON UNITS WITH SUZUKI

MODEL(S):
XL-7 VEHICLES WITH FOG/DRIVING LIGHTS

YEAR:
2001

CONDITION:

Customer may experience intermittent or abnormal operation of A/C System 4X4 System right Turn Signal Shift Lock Relay and Horn.

CAUSE:

Poor or intermittent ground at common ground point # 8 / # 14 located to the left of the right front headlight behind the radiator support. Condition is caused by insufficient torque on the ground bolt or ground bolt is stripped out.

CORRECTION:

If bolt is not stripped clean area and re-torque to specification. If bolt is stripped drill out (if necessary) tap and install a slightly larger bolt with new flat and lock washers.

NOTE:
The torque for the ground bolt should be 5.5 Nm (0.55 Kg-m, 4.0 lb-ft)





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