Rack Boot/Tie-Rod Removal and Installation: Installation

Install new tie-rod lock washer and tie-rod to rack.
Tighten tie-rod ball nut to specified torque.
Tightening torque

Tie-rod ball nut (a): 85 N.m (8.5 kg-m, 61.5 lb-ft)
Bend lock washer at 2 places (1) at the flat part of tie rod ball nut as shown in illustration.

Fig 1: Bending Lock Washer
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Apply grease to "A" indicated in the figure.

Fig 2: Applying Grease
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Position boot properly in grooves of gear case and tie-rod. Check to ensure that boot is free from twist and dent.
Fasten boot with new clamp and clip securely.

Fig 3: Clamping Boot With Clip & Wire
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Install tie-rod end lock nut and tie-rod end to tie-rod. Position lock nut to marking (1) made in removal.
NOTE: When tie-rod was replaced, measure length "A" on removed tie-rod and use it on new replacement tie-rod so as to position lock nut properly.

Fig 4: Positioning Lock Nut To Marking
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Install steering gear case. Refer to P/S GEAR BOX ASSEMBLY REMOVAL AND INSTALLATION .