Extension Case (2WD): Installation

WARNING: This page is about a different variant/trim than selected.

Clean mating surfaces of transmission and extension case.
Confirm that fluid guide pipe "1" is installed into the extension case properly. See Fig 1 .
Install new gasket and extension case "2" to transmission. Tighten bolts "1" to specification. See TORQUE SPECIFICATIONS . See Fig 2 .
Install rear mounting and tighten bolts to specified torque. See Figure .
Connect A/T output speed sensor connector. See Fig 3 .
Connect vehicle speed sensor connector.
Install rear drive shaft. See appropriate DRIVE SHAFTS AND UNIVERSAL JOINTS article in DRIVELINE/AXLES.
Lower vehicle.
Add ATF and check fluid level. See CHECKING FLUID LEVEL under LUBRICATION.
Connect battery negative cable to battery.

Fig 1: Installing Fluid Guide Pipe Into Extension Case

Courtesy of SUZUKI OF AMERICA CORP.

Fig 2: Installing Extension Case (2WD)

Courtesy of SUZUKI OF AMERICA CORP.

Fig 3: Identifying Output Speed Sensor

Courtesy of SUZUKI OF AMERICA CORP.