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Home >> Suzuki >> 2001 >> Vitara JS, 4D Utility, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission Overhaul - Aw 03-72LE & Aw 03-73LE >> Component Disassembly & Reassembly >> Forward Clutch >> Reassembly
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Forward Clutch: Reassembly

NOTE: Clutch discs should be soaked in ATF for 15 minutes prior to installation. Lubricate all parts with ATF. Coat thrust bearings and races with Transjel(R) Transmission Assembly Lubricant or petroleum jelly.
  1. Install a NEW "O" Rings to the forward clutch piston. Carefully install forward clutch piston into forward clutch drum. Install the piston return springs. Install the spring retaining plate. Using a spring compressor and appropriate press, compress return spring and install snap ring. Ensure end gap of snap ring is not aligned with claw area of spring seat.
  2. Install the forward clutch discs and plates (alternating discs and plates from thinnest one to thickest one) to piston side. Install the forward clutch snap ring. Ensure end gap of snap ring is not aligned with claw area of spring seat.
  3. Install the following components, lubricating with Transjel(R) Transmission Assembly Lubricant:
    • The forward clutch thrust bearing.
    • The thrust rear bearing race.
    • The thrust bearing No. 2 race.
  4. Install the forward clutch hub. See Figure . Install the direct clutch hub. Install the snap ring. Install bearing and bearing race.
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