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Home >> Suzuki >> 2001 >> Vitara JS, 4D Utility, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission Overhaul - Aw 03-72LE & Aw 03-73LE >> Component Disassembly & Reassembly >> Case Assembly >> Cleaning & Inspection Procedure
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Cleaning & Inspection Procedure

NOTE: Adhere to the following general precautions when inspecting the transmission case and the case components:
  • Work in a clean area and with clean tools.
  • DO NOT use wipe cloths or rags.
  • DO NOT use solvents on the following components:
    1. Rubber seals.
    2. Plastic or Teflon(R) thrust washers or spacers.
  • Blow out all fluid passages using compressed air.
  • Clean out all small passages using a fine wire
  • Carefully handle all small parts.
  • Clean all parts and allow to air dry before assembly.
  1. Clean the case components using a solvent. Allow the components to air dry. Inspect the case for porosity.
  2. Inspect the case to valve body surfaces for damage. Inspect the vent for damage. Inspect all fluid passages using compressed air.
  3. Inspect the case bores for the following conditions:
    • General damage.
    • Porosity.
    • Burrs.
    • Sharp edges (Remove using a fine emery cloth).
  4. Inspect the bolt holes for thread damage. Inspect the case interior for the following conditions:
    • Damaged ring grooves.
    • Casting flash.
    • Worn or damaged clutch plate lugs.
  5. Inspect the case exterior for scarred or damaged gasket mating surfaces.