Rack Boot/Tie-Rod Removal & Installation: Installation

Install new tie-rod lock washer and tie-rod to rack. etcetera
Tighten tie-rod ball nut to specified torque.
Tightening torque

Tie-rod ball nut (for canvas top LH model) (a): 85 N.m (8.5 kg-m, 61.5 lb-ft)
Bend lock washer (1) 2 place at the flat part of tie-rod ball nut.

Fig 1: Identifying Lock Washer & Tie-Rod Ball Nut
Courtesy of SUZUKI OF AMERICA CORP.
Apply grease to "A" indicated in the figure.

Fig 2: Identifying Lubrication Points "A"
Courtesy of SUZUKI OF AMERICA CORP.
Position boot properly in grooves of gear case and tie-rod. Check to ensure that boot is free from twist and dent.
Fasten boot with new clamp and clip securely.
Special tool

(A): 09943-55010

Fig 3: Fastening Boot With New Clamp
Courtesy of SUZUKI OF AMERICA CORP.
Install tie-rod end lock nut and tie-rod end to tie-rod. Position lock nut to marking (1) made in removal.
NOTE: When tie-rod was replaced, measure length "A" on removed tie-rod and use it on new replacement tie-rod so as to position lock nut properly.

Fig 4: Identifying Measured Length "A"
Courtesy of SUZUKI OF AMERICA CORP.
Install steering gear case. See POWER STEERING GEAR BOX ASSEMBLY REMOVAL & INSTALLATION .