LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2001 >> Vitara JS, 4D Utility, Automatic >> Repair and Diagnosis >> Steering >> Power Steering >> Power Assisted Steering System >> Repair Instructions >> Power Steering Pump Removal & Installation >> Installation
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Power Steering Pump Removal & Installation: Installation

Reverse removal procedure, and then noting the following instructions.

NOTE:
  • Using the following specified torques, tighten bolts and nuts (a), (b), (c), (e), (f) and (h), see Figure.

    Tightening torque 

    1. Pump union bolt (a):  60 N.m (6.0 kg-m, 43.5 lb-ft)
    2. Pump bracket bolt (b):  25 N.m (2.5 kg-m, 18.5 lb-ft)
    3. Pump mounting bolt (c):  25 N.m (2.5 kg-m, 18.5 lb-ft)
    4. Pipe clamp bolt/reservoir bracket bolt (e):  11 N.m (1.1 kg-m, 8.0 lb-ft)
    5. Gear box high pressure pipe union bolt (f):  35 N.m (3.5 kg-m, 25.5 lb-ft)
    6. High pressure flare nut (if used):  40 N.m (4.0 kg-m, 29.0 lb-ft)
    7. Gear box low pressure pipe union bolt (h):  40 N.m (4.0 kg-m, 29.0 lb-ft)
    8. Pump bracket bolt (H25 Engine) (i):  45 N.m (4.5 kg-m, 33.0 lb-ft)
    9. Pump mounting bolt (H25 Engine) (j):  45 N.m (4.5 kg-m, 33.0 lb-ft)
    10. Tension pulley bolt (H25 Engine) (k):  25 N.m (2.5 kg-m, 18.5 lb-ft)
  • Adjust P/S pump drive belt. See SPECIFICATIONS & DRIVE BELT ROUTING article.
  • Fill specified power steering fluid after installation and bleed air without failure. See POWER STEERING SYSTEM AIR BLEEDING PROCEDURE .