Diagnosis & Repair Procedure
- Check for DTCs P0117, P0118 and P0335. See RETRIEVING DIAGNOSTIC TROUBLE CODES under SELF-DIAGNOSTIC SYSTEM. If DTCs are not set, go to next step. If any DTC is set, go to that test first.
- Perform DTC CONFIRMATION TEST . If DTC P0125 is set, go to next step. If DTC P0125 is not set, problem is intermittent. System is okay at this time. See TROUBLE SHOOTING - NO CODES article.
- Turn ignition off. Connect scan tool. Start engine and allow it to reach normal operating temperature. If ECT reading is less than 88°F (31°C), go to next step. If ECT reading is 88°F (31°C) or more, go to step 7.
- Turn ignition off. Disconnect ECT sensor connector. Connect a fused jumper wire between ECT sensor harness connector terminals No. 1 (Orange/Black wire) and No. 3 (Gray/Yellow wire). Turn ignition on. If ECT reading is 401°F (205°C), go to step 6. If ECT reading is not 401°F (205°C), go to next step.
- Check for short or open in Orange/Black wire between ECT sensor and PCM 26-pin connector C51-3 terminals No. 22. Also check for short or open in Gray/Yellow wire between ECT sensor PCM 26-pin connector C51-3 terminals No. 20. See WIRING DIAGRAMS article. Repair as necessary and go to DTC CONFIRMATION TEST . If wires are okay, replace PCM and go to DTC CONFIRMATION TEST .
- Check ECT sensor operation. See ENGINE SENSORS & SWITCHES in SYSTEM & COMPONENT TESTING article. Replace as necessary and go to DTC CONFIRMATION TEST . If ECT sensor is okay, go to next step.
- Check thermostat operation. If heater takes a long time to become effective, or coolant flows into radiator on cold start, remove thermostat for inspection. Replace as necessary and go to DTC CONFIRMATION TEST . If thermostat operates properly, replace PCM and go to DTC CONFIRMATION TEST .