Disassembly and Reassembly

COOLING UNIT (A/C EVAPORATOR)

DISASSEMBLY




1. Remove air filter (2) from evaporator assembly (3) by removing filter cover (1) (if equipped).




2. Remove screws (1) (For G16 and J20 engine models [A]) or clamps (2) (For H25 engine model [B]) to separate evaporator upper and lower cases from each other.
3. Remove upper case (1) and remove evaporator (2) from lower case (3).
4. Remove the following components from evaporator.
- Expansion valve (5)
- A/C thermistor (evaporator temperature sensor) (4)

ASSEMBLY
1. Reverse removal and disassembly sequence to install cooling unit, noting the following points.
- Install uniformly the evaporator packing to dash panel hole for expansion valve.
- Adjust fresh air control cable, refer to "HEATER CONTROL LEVER ASSEMBLY".

2. Enable air bag system. Refer to "ENABLING AIR BAG SYSTEM".
3. Evacuate and charge system. Refer to "RECOVERY" and "EVACUATING"..

NOTE: When the thermistor removed, it should be reinstalled in original position.
If cooling unit or evaporator is replaced, pour 25 cc of refrigerating oil to compressor suction-side.