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Home >> Suzuki >> 2000 >> Vitara JS, 4D Utility, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission Overhaul - Aw03-72LE & Aw03-73LE >> Component Disassembly & Reassembly >> Valve Body Assembly >> Inspection
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Valve Body Assembly: Inspection

  1. Remove gasket from lower valve body. Note check ball, pin, spring and retainer location. Hold plate to lower valve body to ensure check balls do not fall out. Remove plate and gasket and note check ball, pin and retainer locations on upper valve bodies. Clean all parts in solvent. Dry with compressed air. Ensure all valve body passages are clear.
  2. Inspect valves for scoring or roughness. Ensure valves slide freely in bores. Inspect valve springs for damage, squareness and collapsed coils. Measure spring free length and outer diameter. Replace spring if not within specification. See VALVE BODY SPRING SPECIFICATIONS  .
Fig 1: Exploded View Of Lower Valve Body
G93E24889Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Fig 2: Identifying Lower Valve Body Check Ball Pin, Spring & Retainer Locations
G93H24890Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Fig 3: Exploded View Of Front Upper Valve Body
G93J24892Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Fig 4: Exploded View Of Rear Upper Valve Body
G93A24893Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Fig 5: Identifying Rear Upper Valve Body Check Ball Pin & Retainer Locations
G96D30737Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.