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Home >> Suzuki >> 2000 >> Vitara JS, 2D Utility, 1.6, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission Overhaul - Aw03-72LE & Aw03-73LE >> Component Disassembly & Reassembly >> Direct Clutch >> Reassembly
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Direct Clutch: Reassembly

CAUTION: Clutch discs should be soaked in ATF for 15 minutes prior to installation. Lubricate all parts with ATF.
  1. Lubricate and install NEW "O" rings on inner and outer direct clutch pistons. Install inner piston into direct clutch drum. Install outer piston into direct clutch drum. Using a spring compressor and press, install piston return spring and snap ring. Ensure end gap of snap ring is not aligned with claw area of piston return spring seat.
  2. Install plates and discs in appropriate order. See Figure . Install flange with flat surface facing down. Install snap ring. Ensure end gap of snap ring is not aligned with cutout portion of direct clutch drum. Recheck direct clutch piston stroke. See DIRECT CLUTCH PISTON STROKE SPECIFICATIONS  . If piston stroke is less than specified, check for incorrect reassembly of components. If direct clutch piston stroke is not within specifications, replace flange. Flange is available in 3 thicknesses .142" (3.60 mm), .150" (3.80 mm) and .157" (4.00 mm).
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