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Home >> Suzuki >> 2000 >> Vitara JLX, 4D Utility, Standard >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Differential & 4WD System >> Front >> Repair Instructions >> Front Differential Mountings Removal & Installation
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Front Differential Mountings Removal & Installation

  1. Lift up vehicle and turn steering wheel all way to the right.
  2. Separate mounting right bracket (2) from differential housing (3) by removing mounting bracket bolts (1) from its lower part.
  3. Remove mounting right bracket (2) by removing mounting front bolt (4) from its upper part.
    Fig 1: Removing Front Mounting Bracket R
    G01356767Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove mounting bracket L (3) from differential housing (1) by removing upper and lower fastening bolts (2, 4).
    Fig 2: Removing Front Mounting Bracket L
    G01356768Courtesy of SUZUKI OF AMERICA CORP.
  5. Check conditions of each bush. If it is damaged or deteriorated, drive it out with special tools and hydraulic press for replacement.

    Special tool 

    (A):  09951-26010

    (B):  09951-16080

    Fig 3: Replacing Bush
    G01356769Courtesy of SUZUKI OF AMERICA CORP.
  6. Position slit in each bush (2) as shown when press-fitting it.

    Bush Instillation position (angle "A"):  45 ° (slit alignment)

    Fig 4: Identifying Slit Position
    G01356770Courtesy of SUZUKI OF AMERICA CORP.
  7. Position each bush to bracket as shown in the figure.

    Bush installation position (Length "a"):  3.0 mm (0.12 in.)

    Fig 5: Identifying Bush Position
    G01356771Courtesy of SUZUKI OF AMERICA CORP.
  8. Tighten differential mounting front and bracket bolt to specified torque for reinstallation.

    Tightening torque 

    Differential mounting front bolt (a):  85 N.m (8.5 kg-m, 61.5 lb-ft)

    Differential mounting bracket bolt (b):  50 N.m (5.0 kg-m, 36.5 lb-ft)

    Fig 6: Tightening Differential Front Mounting & Bracket Bolts
    G01356772Courtesy of SUZUKI OF AMERICA CORP.