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Forward Clutch: Disassembly

  1. Measure height between snap ring and clutch flange. See Fig 1. Standard clearance should be .079-.106" (2.01-2.69 mm). If clearance is not within specification, inspect clutch discs or plates. Replace as needed.
  2. Remove clutch plate snap ring. Remove clutch flange, discs and plates. See Fig 2. Using appropriate spring compressor, compress piston return springs and remove snap ring. Excessive compression may cause spring seat to become distorted.
    Fig 1: Measuring Forward Clutch Clearance
    G95F20912Courtesy of SUZUKI OF AMERICA CORP.
    Fig 2: Exploded View Of Forward Clutch
    G93E24491Courtesy of SUZUKI OF AMERICA CORP.
  3. Remove spring seat and return spring. Apply compressed air through input shaft oil hole to remove piston. Remove inner and outer seals from piston.