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Direct Clutch: Inspection

Clean all parts with ATF. Dry all parts with compressed air. Ensure check ball is free in piston. Apply low pressure air to small hole in piston to check for air leakage around piston valve. If faulty, replace piston. Inspect discs and plates for wear or burnt areas.

Fig 1: Measuring Direct Clutch Clearance
G93A24489Courtesy of SUZUKI OF AMERICA CORP.
Fig 2: Exploded View Of Direct Clutch
G93D24490Courtesy of SUZUKI OF AMERICA CORP.
NOTE: New discs and plates must be soaked in ATF at least 2 hours prior to reassembly.