Direct Clutch: Reassembly
- Apply ATF to new inner seal and install in clutch drum. Apply ATF to new outer seal and install on piston. Carefully install piston into clutch drum.
- Install clutch return spring and seat. Compress return springs using spring compressor and an arbor press. Install snap ring. Ensure snap ring is securely fitted in 4 projections of spring seat.
- Install in order: plate, disc, plate, plate, disc and flange. Install clutch plate snap ring. Measure height between snap ring and clutch flange. See Figure. Clearance should be .098-.120" (2.49-3.05 mm). If height is not within specification, replace flange. Flange is available in 2 thicknesses: .118" (3.00 mm) and .133" (3.38 mm). Check piston for proper movement by applying low compressed air through oil hole in clutch drum.