LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 1999 >> Swift Standard >> Repair and Diagnosis (Single Page) >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> A/C-Heater System >> Testing >> Expansion Valve >> Bench Testing
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Bench Testing

  1. Connect manifold gauge set to expansion valve. Connect manifold gauge charge hose to R-134a source. See Fig 1 . Ensure manifold gauge set valves are closed. Put expansion valve bulb in container of water with thermometer.
  2. Slowly open high-side pressure of manifold gauge set to 70 psi (4.9 kg/cm2 ). Read low-side pressure. Pressure should correspond to bulb temperature as indicated in EXPANSION VALVE PRESSURE  table. If pressure values are incorrect, replace expansion valve.
EXPANSION VALVE PRESSURE

Temperature °F (°C) Pressure psi (kg/cm2 )
32 (0) 20-28 (1.5-2.0)
50 (10) 32-42 (2.2-2.8)
75 (24) 62-72 (4.1-4.5)
Fig 1: Testing Expansion Valve On Bench
G90F03666Courtesy of SUZUKI OF AMERICA CORP.