Direct Clutch: Reassembly
- Lubricate and install NEW "O" rings on clutch piston. Install piston subassembly into direct clutch piston. Using a spring compressor and press, install piston return spring and snap ring. Ensure end gap of snap ring is not aligned with spring seat claw.
- Install plates, discs and snap ring in appropriate order. See Fig 1
. Install flange with flat end facing down. Install snap ring. Ensure end gap of snap ring is not aligned with cutout portion of direct clutch drum. Recheck direct clutch piston stroke. See DIRECT CLUTCH PISTON STROKE SPECIFICATIONS
. If piston stroke is less than specified, check for incorrect reassembly of components.
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.