Tech 1-A Cartridges & Replacement Operator's Manual (TS 002 10247(R))
Publication date: 1997-10-24Reference number: TS 002 10247(R)
TECH 1-A CARTRIDGES & REPLACEMENT OPERATOR'S MANUAL
TECHNICAL SERVICE BULLETIN
Reference Number(s): TS 002 10247(R), Date of Issue:
October 24, 1997
TECH 1-A CARTRIDGES & REPLACEMENT OPERATOR'S MANUAL
Model(s): 1991-98 Suzuki Swift, Sidekick, Sport, X-90, Esteem
Section: General Technical Information
Bulletin No.: TS 002 10247(R)
Date: October 24, 1997
NOTE:
This bulletin supersedes Technical Service Bulletin number TS 002 10247, dated October 24, 1997.
REVISION
Introduction of the Tech-1 Mass Storage Cartridge now available from Suzuki.
SERVICE INFORMATION
The purpose of this bulletin is to inform you of the following:
- Introduction of the Tech-1 Mass Storage Cartridge now available from Suzuki.
- A complete listing of all Tech-1 mass storage cartridge and manuals for older model years. These manuals can be ordered from our parts department using the part numbers listed in this bulletin.
- The release of the new Tech-1 Mass Storage Cartridge is a required tool and will be shipped to you under separate cover and billed to your parts account.
Since the new mass storage cartridge is a new type of cartridge for the Tech-1A, please read this bulletin to familiarize yourself with its operation.
PARTS INFORMATION
PARTS INFORMATION
| Description | Part Number |
|---|---|
| Suzuki Mass Storage Cartridge | 09932-66210-33E |
| 1996 ECM/OBD II Cartridge | 09932-65010-001 |
| 1991-95 ECM Cartridge | 09932-66010-001 |
| OBD II Cable | 09931-76030 |
| Standard Cable (for version 1 Tech 1) | 09931-76040 |
| Adapter (for version 1 Tech 1) | 99963-00023 |
| 1995-96 ABS/Airbag Cartridge | 09932-65021-001 |
| 1995-96 ABS/Airbag/AT (BCM) Cartridge | 09932-66021-001 |
| Tech 1-A (Scan Tool Kit) | 09931-76011 |
| 1991-92 ECM Cartridge | Discontinued |
| Swift 1995 ABS/Airbag Cartridge | Discontinued |
| Esteem ABS/Airbag/AT Cartridge | Discontinued |
| Tech 1-A Binder | 99963-01501-146
|
| Tech 1-A Operator's Manual | 99963-01501-147 available. |
| 91-95 ECM Cartridge Operator's Manual | 99963-01501-148 |
| 96 ECM Cartridge Operator's Manual | 99963-01501-149
|
| 96 CARB/OBD II Operator's Manual | 99963-01501-150 |
| 95-96 BCM Cartridge Operator's Manual | 99963-01501-151 |
| 95-96 ABS/Airbag Cartridge Operator's Manual | 99963-01501-152 |
| THE 1991-95 Suzuki cartridge (09932-66010-001) WILL NOT support the 1991-94 Swift GT (DOHC). | |
| Earlier cartridge (09931-76010-004) may be used on later vehicles up to 1994 if you enter 1992 in the Tech 1-A for the year of the vehicle. | |
| Revision - Any 1996 cartridge may be used on 1997 model vehicles if you enter 1996 in the tech 1-A for the year of the vehicle. | |
| No self-adhesive labels reflecting these updates will be | |
SUZUKI MASS STORAGE CARTRIDGE
The Suzuki Mass Storage Cartridge is a new type of Tech-1 cartridge incorporating the following features, see Fig 1 .
TECH-1A SUPPORT FOR ALL 1991 AND LATER MODELS EXCEPT SWIFT GT.
The new mass storage cartridge contains Tech-l diagnostic information for the following 1998 models:
- 1998 Esteem
- 1998 Swift
- 1998 Sidekick
- 1998 Sidekick Sport
In addition to the above models, the new mass storage cartridge incorporates the diagnostic capabilities of earlier Tech-1 cartridges, as listed below:
- Suzuki 91-92 ECM Cartridge (P/N 09931-76010-004)
- Suzuki 91-95 ECM Cartridge (P/N 09932-66010-001)
- Suzuki 95-96 ABS/AIRBAG Cartridge (P/N 09932-65021-001)
- Suzuki 95-96 BCM Cartridge (P/N 09932-66021-001)
- Suzuki 96 ECM Cartridge (P/N 09932-65010-001)
CARTRIDGE CAN BE UPDATED WITH A PERSONAL COMPUTER
Since the mass storage cartridge is programmable, the cartridge can be updated with new model information using an IBM-compatible PC, special software, and a serial interface kit. When new model information after the 1998 model year is available, Suzuki will issue a Technical Service Bulletin that will explain how to update the mass storage cartridge and the part numbers for the ADM Kit and the PC Interface Kit, as listed below.
To update the cartridge, you will need the following items:
- PC System.
- IBM-compatible PC with a 386, 486, Pentium, or higher processor.
- A high-density, 3.5" floppy disk drive.
- 1MB of free hard disk space.
- One unused serial port.
- Microsoft Windows 3.1, 95, or NT 3.1 or higher, or IBM OS/2 Warp 3.0 or higher.
- VGA display.
- ADM Kit.
- Installs new model trouble diagnosis software into the mass storage cartridge.
- PC Interface Kit.
- Connects the Tech-1A to your PC system.
- Tech-1A Kit.
- Version 2 only (P/N 09931-76011).
NOTE:
You MUST use the Tech-1A VERSION 2 to update the mass storage cartridge. To identify both versions of the Tech-lA, as illustrated in Fig 2
.
TECH-1A MASS STORAGE CARTRIDGE APPLICATIONS
The Tech-1A Mass Storage Cartridge replaces all previous Tech-1 cartridges, as listed below.
SUZUKI 91-95 ECM CARTRIDGE (SUZUKI P/N 09932-66010-0001) INFO.
| Year | Model | Size | Engine Type | Manufacturer | Note |
|---|---|---|---|---|---|
| 91-95 | Sidekick | 1.6L | TBI (8-valve engine) | Mitsubishi | 1 |
| 92-95 | Sidekick | 1.6L | SFI (16-valve engine) | Mitsubishi | 2 |
| 92-94 | Swift | 1.3L | TBI (w/Fast Idle Air Valve) engine type. | Nippondenso | - |
| 95 | Swift | 1.3L | TBI (w/ ISC Actuator) | Nippondenso | 1 |
| 95 | Esteem | 1.6L | MFI (16-valve engine) | Nippondenso | 3 |
| 1: Input model year as "1994" for 1995 year model. | |||||
| 2: Input model year as "1994" for 1995 model and select MFI for engine type. | |||||
| 3: Input model year as "1994." | |||||
| Swift GT CANNOT be diagnosed with the Tech 1-A. | |||||
SUZUKI 91-92 ECM CARTRIDGE (SUZUKI P/N 09931-76010-004) INFO.
| Year | Model | Size | Engine Type | Manufacturer | Note |
|---|---|---|---|---|---|
| 91-95 | Sidekick | 1.6L | TBI (8-valve engine) | Mitsubishi | 1 |
| 92-95 | Sidekick | 1.6L | SFI (16-valve engine) | Mitsubishi | 2 |
| 92-94 | Swift | 1.3L | TBI (w/Fast Idle Air Valve) | Nippondenso | 3 |
| 1: Input model year as "1991" or "1992". | |||||
| 2: Input model year as "1992" and select MPI on the Tech 1 window. | |||||
| 3. Input model year as "1992." | |||||
| Swift GT CANNOT be diagnosed with the Tech 1-A. | |||||
SUZUKI 95-96 ABS/AIRBAG CARTRIDGE (SUZUKI P/N 09932-65021-001)
| Year | Model | System | Manufacturer |
|---|---|---|---|
| 95-98 | Swift | Airbag (SDM-AI) | Delco |
| 95-98 | Swift | ABS (ABS-VI): 2WD: 4WSS(* ) | Delco |
| 95-98 | Swift | ABS (ABS-VI): 2WD: 4WSS(* ) | Delco |
| 96-98 | Sidekick X/90 | ABS (ABS-VI): 2WD: 3WSS(* ) | Delco |
| 96-98 | Sidekick | ABS (ABS-VI): 4WD: 3WSS(* ) | Delco |
| 96-98 | Sidekick | Airbag (SDM-AI) | Delco |
| 96-97 | Sport | Airbag (SDM-AI) | Delco |
| (* ) Wheel Speed Sensor (WSS) | |||
SUZUKI 95-96 BCM CARTRIDGE (SUZUKI P.N. 09932-66021-001) INFO.
| Year | Model | Engine Size | System | Manufacturer |
|---|---|---|---|---|
| 95-98 | Esteem | 1.6L | 4AT | Aisin A.W. |
| 95-98 | Esteem | 1.6L | ABS | Sumitomo-Denko |
| 95-98 | Esteem | 1.6L | Airbag | Siemens AG. |
| 96-98 | Sport | 1.8L | ABS | Sumitomo-Denko |
SUZUKI 96 ECM CARTRIDGE (SUZUKI P/N 09932-65010-001) INFO.
| Year | Model | Size | Engine Type | Manufacturer | Note |
|---|---|---|---|---|---|
| 96-97 | Esteem | 1.6L | MFI (16-valve engine) | Nippondenso | 1 |
| 96-97 | Swift | 1.3L | TBI (w/ISC actuator) | Nippondenso | 2 |
| 96-97 | Sidekick | 1.6L | SFI (16-valve engine) | Mitsubishi | 2 |
| 96-97 | X-90 | 1.6L | SFI (16-valve engine) | Mitsubishi | 2 |
| 96-97 | Sport | 1.8L | SFI (16-valve engine) | Hitachi | 2 |
| Swift GT CANNOT be Diagnosed with the Tech 1-A. | |||||
| 1. Input model year as "1996" for 1997 year model. | |||||
| 2. Input model year as "1996" for 1997 year model and select MPI on the Tech 1 window. | |||||
PARTS SUPPLY DATA
PARTS SUPPLY DATA INFORMATION
| Part Name | Suzuki Part Number Early | Suzuki Part Number Late | Supply of Spart Parts | Interchange- ability OK or No |
|---|---|---|---|---|
| Suzuki Mass Stora Cartridge Kit | --- | 09932-66210-33E | Late only | See Fig 3 |
| Suzuki 91-94 ECM Cartridge Kit | 09932-66010-001 | --- | Late only | See Fig 3 |
| Suzuki 96 ECM (OBD II) Cartridge Kit | 09932-65010-001 | --- | Late only | See Fig 3 |
| Suzuki 95-96 BCM Cartridge Kit | 09932-66021-001 | --- | Late only | See Fig 3 |
| Suzuki 95-96 ABS/ Airbag Cartridge Kit | 09932-65021-001 | --- | Late only | See Fig 3 |