Removal

REMOVAL
1. Disconnect negative cable at battery.
2. Drain engine oil.
3. Drain coolant.
4. Remove oil pan and oil pump strainer.
5. Remove cylinder head cover.





6. Remove water bypass pipe and bypass hose No.2.
7. After separating cooling fan from cooling fan pulley, remove cooling fan belt, cooling fan pulley and cooling fan.
8. Remove generator belt by turning generator belt tensioner center bolt clockwise to loosen tension of generator belt.
9. Remove water pump pulley.
10. Remove generator belt tensioner.





11. Remove generator belt idler pulley.
12. Disconnect radiator outlet hose from thermostat cap.
13. With hoses connected, detach A/C compressor from compressor bracket.
14. Remove A/C compressor bracket.





15. Remove crankshaft pulley bolt. To lock crankshaft pulley, use special tool (camshaft pulley holder) with it as shown in figure.
Special Tool (A): 09917-68221 or equivalent.

CAUTION: Be sure to use the following bolt for fixing special tool to crankshaft pulley.
Bolt size: M8, P1.25 = 45 mm
Strength: 7T





16. Remove crankshaft pulley. To remove crankshaft pulley, use special tools (Steering wheel remover, Bearing puller attachment) with it as shown in figure.
Special Tool:
(A): 09944-36011 or equivalent.
(B): 09926-58010 or equivalent.
17. Remove timing chain cover.

CLEAN
- Clean sealing surface on timing chain cover, crankcase, cylinder block and cylinder head. Remove oil, old sealant, and dust from sealing surface.