Differential Case

1. After applying differential oil to side gear, pinions, pinion shaft, thrust washer and spring washer, install them in differential right case. For correct installing direction of thrust washer and spring washer, refer to figure.





2. Check pinion gear for smooth rotation.





3. Using Special Tool (A) 09922-85811, align pinion shaft hole position with differential case and drive in 3 spring pins till they are flush with end surface of case.





4. In the same manner as described in Step 1), install thrust washer, spring washer and side gear.





5. Put bevel gear on differential case and fasten them with bolts by tightening them to (a) 85 Nm (61.5 ft. lbs.). Use thread lock cement "A" for bolts.

CAUTION: Use of any other bolts than that specified is prohibited.





6. Install Special Tool (F) 09928-06010-002 to differential case assembly and check that preload is within specification below. If preload exceeds specified value, check if foreign matter is caught or gear is damaged.
Side gear preload: 2.5 Nm (22 inch lbs.) maximum