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Removal & Installation: Thermostat: Inspection

Fig 1: Air Bleed Valve & Thermostat Seal
G00493282Courtesy of SUZUKI OF AMERICA CORP.
  1. Make sure that air bleed valve of thermostat is clean.

    Should this valve be clogged, engine would tend to overheat.

  2. Check to make sure that valve seat is free from foreign matters which would prevent valve from seating tight.
  3. Check thermostat seal for breakage, deterioration or any other damage.
  4. Fig 2: Checking Thermostatic Movement Of Wax Pellet
    G00493269Courtesy of SUZUKI OF AMERICA CORP.
  5. Check thermostatic movement of wax pellet as follows:
    1. Immerse thermostat in water, and heat water gradually.
    2. Check that valve starts to open at specific temperature.
    3. If valve starts to open at a temperature substantially below or above specific temperature, thermostat unit should be replaced with a new one. Such a unit, if re-used, will bring about overcooling or overheating tendency.