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Oil Pump: Reassembly

  1. Using Bearing Installer (09944-66020) and a hammer, install pump body oil seal. Apply grease to oil seal lip. Apply ATF to drive and driven pump gears. Install gears into pump body. Install stator shaft subassembly to pump body. Install and alternately torque 8 Torx bolts to 108 INCH lbs. (12.2 N.m).
  2. Install 2 NEW sealing rings to stator shaft. Apply ATF to clutch drum thrust washer and install. Using 2 screw drivers, turn drive gear and ensure rotation is smooth.
Fig 1: Exploded View Of Oil Pump
G96A30536Courtesy of SUZUKI OF AMERICA CORP.
Fig 2: Measuring Oil Pump Driven Gear Clearance
G96B30537Courtesy of SUZUKI OF AMERICA CORP.
Fig 3: Measuring Oil Pump Gear Tip Clearance
G96C30538Courtesy of SUZUKI OF AMERICA CORP.
Fig 4: Measuring Oil Pump Gear Side Clearance
G96D30539Courtesy of SUZUKI OF AMERICA CORP.
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