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Valve Body: Reassembly

  1. Coat all components with ATF. To reassemble, reverse removal procedure. Note special procedures listed.
  2. Install 4 steel check balls in upper valve body. See Fig 3. Replace all gaskets with same type as old gaskets. When installing each valve to valve body, ensure parts are installed in correct direction.
  3. When reassembling upper valve body, install same number of throttle valve rings as were removed.
  4. Install lower valve body cover and gasket. Tighten lower valve body cover bolts to 36-48 INCH lbs. (4.1-5.4 N.m). Install throttle valve cam assembly. Tighten throttle valve cam bolt to 54-78 INCH lbs. (6.1-8.8 N.m).
  5. Install upper valve body to lower valve body. Install 2 reamer bolts finger tight. Install upper valve body bolts and tighten to 44-53 INCH lbs. (5-6 N.m). See Fig 4.
Fig 1: Exploded View Of Lower Valve Body
G93F24492Courtesy of SUZUKI OF AMERICA CORP.
Fig 2: Exploded View Of Upper Valve Body
G93G24493Courtesy of SUZUKI OF AMERICA CORP.
Fig 3: Installing Valve Body Steel Check Balls
G93H24494Courtesy of SUZUKI OF AMERICA CORP.
Fig 4: Installing Upper Valve Body Bolts
G96J04639Courtesy of SUZUKI OF AMERICA CORP.
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