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Home >> Suzuki >> 1995 >> Sidekick JS, 2D Utility, Automatic, 03-73LE >> Repair and Diagnosis >> Transmission >> Manual Trans >> Overhaul - 5-Speed >> Component Disassembly & Reassembly >> Upper Case & Shifter Assembly >> Reassembly
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Upper Case & Shifter Assembly: Reassembly

  1. Install reverse gear shift shaft and interlock ball into upper case. Place reverse gear shift shaft in Neutral position. Install interlock pin into high speed gear shift shaft.
  2. Install high speed gear shift shaft and high speed gear shift fork into upper case. Drive in spring pin and install interlock ball. Place high speed gear shift shaft in Neutral position.
  3. Install low speed gear shift shaft and low speed gear shift fork into upper case. Drive in spring pin. Apply silicone sealer to rubber plugs and install into upper case.
  4. Install locating balls, springs, washers and spring bolts. Torque bolts to 21 ft. lbs. (28 N.m). Install back-up light switch. Torque switch to 15 ft. lbs. (20 N.m). Inspect interlock system for proper operation.
Fig 1: Identifying Interlock System Components
G93J24280Courtesy of GENERAL MOTORS CORP.
Fig 2: Removing & Installing Gear Shift Shaft & Fork
G93A24281Courtesy of GENERAL MOTORS CORP.
Fig 3: Installing Longer Reverse Gear Shift Fork Pin
G93B24282Courtesy of GENERAL MOTORS CORP.
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