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Home >> Suzuki >> 1995 >> Samurai >> Repair and Diagnosis >> External Pages >> Different car >> Section 41 (Fuel System) >> General Description >> Fuel System Description >> Fuel Filler Cap
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Fuel Filler Cap

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Fuel Filler Cap Components
G04843345Courtesy of SUZUKI OF AMERICA CORP.
CAUTION:

If a fuel tank filler cap requires replacement, use only a fuel tank filler cap with the same features. Failure to use the correct fuel tank filler cap can result in a serious malfunction of the fuel and EVAP system.

The fuel tank filler pipe is equipped with a turn to vent screw on the type cap which incorporates a ratchet action in order to prevent over-tightening. The turn to vent feature allows the fuel tank pressure relief prior to removal. Instructions for proper use are imprinted on the cap cover. A vacuum safety relief valve is incorporated into this cap. To install the cap, turn the cap clockwise until you hear audible clicks. This indicates that the cap is correctly torqued and fully seated. A fuel filler cap that is not fully seated may cause a malfunction in the Emission System.