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Alternator & Regulator: Overhaul: Disassembly

  1. Remove "B" terminal retaining nut. Remove "B" terminal insulator. Remove 3 rear cover retaining nuts. Remove rear cover. Loosen and remove 2 regulator mounting screws and 3 brush holder screws. Remove regulator and brush holder. See Figure and Figure .
  2. Remove 4 stator coil terminal retaining screws. Remove rectifier holder with IC regulator. Loosen and remove 4 rear housing retaining nuts. Loosen alternator pulley retaining nut.
  3. Remove alternator pulley nut and pulley. Using plastic mallet, lightly tap rotor from front housing. Remove 4 front bearing retaining screws and front bearing (if necessary). Using bearing puller, pull rear bearing from rotor (if necessary).
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