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Home >> Suzuki >> 1994 >> Samurai >> Repair and Diagnosis >> External Pages >> Different car >> Section 33 (Engine Cooling System) >> Repair Instructions >> Cooling Fan and Shroud Replacement >> Installation Procedure
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Installation Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the fan assembly to the vehicle.
  2. Return the condenser and radiator assembly to the mounted position.
    Fig 1: Identifying Radiator Fan Assembly Bolts
    G04842632Courtesy of SUZUKI OF AMERICA CORP.
  3. Install the fan assembly to the radiator by guiding the lower tabs into the corresponding hooks on the radiator.
    CAUTION: Refer to FASTENER NOTICE .
  4. Install the fan assembly bolts to the radiator.

    Tightening torque 

    Tighten the bolts to 9 N.m (80 lb in)  .

    Fig 2: Identifying Radiator Inlet Hose Clamp
    G04842633Courtesy of SUZUKI OF AMERICA CORP.
  5. Install the radiator inlet hose to the radiator (2).
  6. Install the radiator inlet hose clamp to the radiator (1).
    Fig 3: Identifying Transmission Cooler Lines To Fan Assembly
    G04842634Courtesy of SUZUKI OF AMERICA CORP.
  7. Clip the transmission cooler lines to the fan assembly.
  8. Connect the transmission cooler lines to the radiator.
    Fig 4: Identifying CRFM Mounting Brackets Bolts
    G04842635Courtesy of SUZUKI OF AMERICA CORP.
  9. Install the CRFM mounting brackets to the radiator support.
  10. Install the CRFM mounting bracket bolts to the radiator support.

    Tightening torque 

    Tighten the bolts to 20 N.m (15 lb ft)  .

  11. Install the front impact bar. Refer to FRONT BUMPER IMPACT BAR REPLACEMENT .
    Fig 5: Identifying CRFM Closeout Panel Retainers
    G04842636Courtesy of SUZUKI OF AMERICA CORP.
  12. Install the CRFM closeout panel to the condenser.
  13. Install the CRFM closeout panel retainers to the condenser.
    Fig 6: Identifying Fan Motors Electrical Connectors
    G04842637Courtesy of SUZUKI OF AMERICA CORP.
  14. Clip the engine wire harness to fan assembly.
    CAUTION: Refer to Compressor Hose Clearance to the Exhaust Gas Recirculation (EGR) Pipe Notice.
  15. Install the electrical connectors to the fan motors.
  16. Install the front fascia. Refer to FRONT BUMPER FASCIA REPLACEMENT .
  17. Fill the cooling system. Refer to DRAINING AND FILLING COOLING SYSTEM (LY7 GE 47716 FILL)  and DRAINING AND FILLING COOLING SYSTEM (LY7 STATIC FILL) .
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