Auxiliary Air Conditioning Evaporator Core Replacement

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying HVAC Lower Case Screws, Side Case Screws & Evaporator Assembly

Courtesy of SUZUKI OF AMERICA CORP.

CALLOUT COMPONENT NAME TABLE

Callout	Component Name
Preliminary Procedure Remove the thermal expansion valve. Refer to AUXILIARY AIR CONDITIONING EVAPORATOR THERMAL EXPANSION VALVE REPLACEMENT . Remove the auxiliary HVAC module. Refer to AUXILIARY HVAC MODULE REPLACEMENT Disconnect the electrical connectors.
1	HVAC Lower Case Screws (Qty: 6). CAUTION: Refer to FASTENER NOTICE . The HVAC lower and side cases must be separated for the evaporator core removal. Ensure the lower case gasket is in good condition upon installation. Tightening torque 1.5 N.m (13 lb in)
2	HVAC Side Case Screws Tightening torque 1.5 N.m (13 lb in)
3	Evaporator Assembly Tip: Ensure the evaporator gasket is in good condition upon installation. Tip: Ensure the temperature and mix doors are in the proper position upon assembly of the side cases.