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Home >> Suzuki >> 1994 >> Samurai >> Repair and Diagnosis >> External Pages >> Different car >> Section 13 (Wiring Systems) >> Repair Instruction >> AFL/EPC Connectors >> Removal Procedure
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Removal Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.

Follow the steps below in order to remove terminals from the connector.

Fig 1: Identifying Connector Position Assurance (CPA) On Top Of Wire Dress Cover
G04844837Courtesy of SUZUKI OF AMERICA CORP.
  1. Locate the connector position assurance (CPA) on the top of the wire dress cover. Slide the CPA forward.
    Fig 2: Sliding Lever Lock Forward
    G04844838Courtesy of SUZUKI OF AMERICA CORP.
  2. Slide the lever lock forward while pressing down on the lever lock release tab.
    Fig 3: Depressing Of Lever Lock Release Tab
    G04844839Courtesy of SUZUKI OF AMERICA CORP.

    View showing depressing of the lever lock release tab.

    Fig 4: Identifying Dress Cover Locking Tabs
    G04844840Courtesy of SUZUKI OF AMERICA CORP.

    View of connector in released position.

  3. Disconnect the connector from the component.
  4. Locate the dress cover locking tabs at the corners of the dress cover. Use a small flat-blade tool to release the locking tabs and remove the dress cover.
    Fig 5: Releasing Rear Lower Half Of Wiredress Cover With Screw Driver
    G04844841Courtesy of SUZUKI OF AMERICA CORP.

    Release the rear lower half of the wiredress cover.

    Fig 6: Releasing Tabs Of Wiredress Cover With Screw Driver
    G04844842Courtesy of SUZUKI OF AMERICA CORP.

    Release the tabs that are holding the wiredress cover to the connector body.

  5. Remove the nose piece by inserting a small flat-blade tool into the slots on both ends of the connector body. Gently pry the nose piece out of the connector. J 38125-216 can also be used to remove the nose piece.
    Fig 7: Releasing Terminals By Lifting Terminal Retaining Tabs On Inside Of Connector
    G04844843Courtesy of SUZUKI OF AMERICA CORP.

    Use the J 38125-12A (GM P/N 12094429) tool to release the terminals by lifting the terminal retaining tabs on the inside of the connector. See the release tool cross reference in the Reference Guide of the J-38125 to ensure that the correct release tool is used.

    Fig 8: Pulling Wire Out Of Back Of Connector
    G04844844Courtesy of SUZUKI OF AMERICA CORP.
  6. While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.