Reassembly (Samurai & Swift)
- To reassemble, reverse disassembly procedure. Install NEW bearings on rotor and front housing using a hydraulic press.
- Ensure stator terminal insulation is properly installed. Install alternator pulley. Tighten pulley nut to 37-47 ft. lbs. (50-65 N.m) on Samurai and to 69-94 ft. lbs. (95-130) on Swift. After assembling alternator, ensure rotor turns freely.