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Home >> Suzuki >> 1992 >> Swift GA, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 12 (1.0L 3-CYL - VIN [5]) >> Removal & Installation >> Intake Manifold >> Installation
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Intake Manifold: Installation

WARNING: This page is about a different car, the 1986 Chevrolet Sprint. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean all mating surfaces. Using a new gasket, install intake manifold on cylinder head. Install wire harness clamps. Ensure that wires do not interfere with fuel pump. Install 3-Way Solenoid Valve (TWSV) with terminals facing down and away from carburetor. Tighten manifold nuts and bolts to 14-20 ft. lbs. (18-27 N.m).
  2. Install vacuum lines and coolant hoses. Connect emission control hoses. Connect electrical leads for cooling fan, thermal switch, water temperature gauge switch and TWSV.
    NOTE: When installing TWSV, ensure that Blue harness connector is connected to Blue TWSV terminal and Black harness connector is connected to Black TWSV terminal.
  3. Refill cooling system. Connect negative battery cable. Ensure accelerator cable is properly adjusted. To complete installation, reverse removal procedure.
NOTE: Accelerator cable is properly adjusted when engine is at normal operating temperature, throttle plates are in idle position and cable free play of .12-.19" (3.0-5.0 mm) is obtained. When engine is cold and choke plate is closed, cable free play should measure .40-.59" (10.0-15.0 mm).
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