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Lower Case Assembly: Disassembly

  1. Remove rear countershaft circlip using Circlip Remover/Installer (Geo J34757). See Figure . Remove rear bearing using Puller (Geo J22888 or Suzuki 09913-60910). Remove 5th gear and reverse gear from shaft. Remove bolt, reverse idler gear shaft, idler gear, bearing and thrust washer.
  2. Remove bolts and center bearing plate from case. Remove front countershaft circlip. Tap countershaft rearward with plastic hammer to remove center bearing from case. Remove center bearing from countershaft using puller. Remove countershaft from case. Remove front bearing using puller.
  3. Remove circlip, friction gear retainer, friction gear spring, friction gear and pin from countershaft. See Figure .
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