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Home >> Suzuki >> 1992 >> Sidekick JS, 2D Utility >> Repair and Diagnosis >> External Pages >> Different car >> Section 47 (Engine Cooling System) >> Repair Instructions >> Surge Tank Replacement >> Installation Procedure
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Installation Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Surge Tank Bolts (2 Of 2)
G04842622Courtesy of SUZUKI OF AMERICA CORP.
  1. Install the heater outlet hose to the surge tank.
  2. Install the surge tank to the vehicle.
    CAUTION: Refer to FASTENER NOTICE .
  3. Install the surge tank bolts to the surge tank.

    Tightening torque 

    Tighten the bolts to 9 N.m (80 lb in)  .

    Fig 2: Identifying Surge Tank Bolts
    G04842623Courtesy of SUZUKI OF AMERICA CORP.
  4. Connect the surge tank inlet hose to the surge tank.
  5. Install the surge tank inlet hose clamp to the surge tank.
  6. Fill the engine coolant. Refer to DRAINING AND FILLING COOLING SYSTEM (LY7 GE 47716 FILL)  and DRAINING AND FILLING COOLING SYSTEM (LY7 STATIC FILL) .
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