A/C Compressor Servicing: Installation

To install clutch coil, reverse removal procedure. Carefully press clutch coil into place. Ensure that coil lead and connector are positioned on same side as removed coil.
Install a NEW clutch pulley snap ring, being careful not to damage shaft seal. Press clutch plate into place. Install shaft nut and torque to 0.9-1.4 INCH lbs. (0.10-.12 N.m).
Use a feeler gauge to check clutch plate-to-pulley clearance. Clearance should be .012-.024" (0.3-0.6 mm). If clearance is too large, remove shaft nut and again press in clutch plate. If clearance is too small, increase gap by pulling up clutch plate. Do not remove shaft nut.

Fig 1: Explode View of Compressor Clutch (Calsonic V5)