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Home >> Suzuki >> 1991 >> Samurai JS >> Repair and Diagnosis >> External Pages >> Different car >> Section 40 (Engine Mechanical) >> Repair Instructions >> Engine Front Cover Cleaning and Inspection >> Inspection Procedure
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Inspection Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Engine Front Cover
G04841906Courtesy of SUZUKI OF AMERICA CORP.
  1. Inspect the exterior of the engine front cover for the following conditions:
    • Damage to the camshaft position actuator valve oil seal bores (1)
    • Damage to the engine front cover bolt holes (2)
    • Damage and/or corrosion to the engine coolant passage (3)
    • Dents or damage to the exterior (4)
    • Damage to the crankshaft front oil seal bore (5)
    • Gouges or damage to the water pump sealing surfaces (6)
    • Damage to the water pump bolt hole threads (7)
      Fig 2: Identifying Engine Front Cover
      G04841907Courtesy of SUZUKI OF AMERICA CORP.
  2. Inspect the interior of the engine front cover for the following conditions:
    • Damage to the engine front cover bolt holes (1)
    • Gouges or damage to the engine front cover sealing surfaces to the engine block (7), oil pan (5), and/or camshaft covers (2)
    • Gouges or damage to the water pump seal area (3)
    • Loose or damaged deadener plates (4)
    • Damage and/or corrosion to the engine coolant passage (6)
    • Damage to the crankshaft front oil seal bore
    • Gouges or damage to the O-ring sealing areas
  3. Repair or replace the engine front cover as necessary.

Reference: ENGINE FRONT COVER ASSEMBLE .