LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 1991 >> Samurai JS >> Repair and Diagnosis >> External Pages >> Different car >> Section 40 (Engine Mechanical) >> Repair Instructions >> Drive Belt Idler Pulley Replacement >> Installation Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Installation Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Installing Drive Belt Idler Pulley
G04841419Courtesy of SUZUKI OF AMERICA CORP.
  1. Install the drive belt idler pulley.
  2. Position generator in place then install the generator bolts.
    Fig 2: Identifying Generator & Idler Pulley Bolt
    G04841420Courtesy of SUZUKI OF AMERICA CORP.
    CAUTION: Refer to FASTENER NOTICE .
  3. Tighten the generator and idler pulley bolt in sequence shown.

    Tightening torque 

    Tighten the generator and drive belt idler pulley bolts to 50 N.m (37 lb ft)  .

    Fig 3: Installing Battery Cable
    G04841421Courtesy of SUZUKI OF AMERICA CORP.
  4. Install the battery cable.
  5. Install the battery cable boot.
    Fig 4: Connecting Generator Electrical Connector
    G04841422Courtesy of SUZUKI OF AMERICA CORP.
  6. Connect the generator electrical connector (1).
  7. Install the drive belt. Refer to INSTALLATION PROCEDURE .
  8. Connect the negative battery cable. Refer to INSTALLATION PROCEDURE .
scientia non olet · About LEMON Manuals