LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 1991 >> Samurai JS >> Repair and Diagnosis >> External Pages >> Different car >> Section 40 (Engine Mechanical) >> Repair Instructions >> Camshaft Cover Cleaning and Inspection >> PCV Orifice Replacement
April 5, 2026: LEMON Manuals is launched! Read the announcement.

PCV Orifice Replacement

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Removing Old PCV Orifice
G04841923Courtesy of SUZUKI OF AMERICA CORP.
NOTE: If the PCV orifice is damaged or plugged and cannot be cleaned out, the PCV orifice can be replaced.
  1. Remove the old PCV orifice by griping the neck of the orifice with pliers and twisting and pulling out of the right camshaft cover.
    Fig 2: Applying Sealant To PCV Orifice
    G04841924Courtesy of SUZUKI OF AMERICA CORP.
  2. Apply sealant GM P/N 12378521 (Canadian P/N 88901148) or equivalent to the NEW PCV orifice (1).
    Fig 3: Identifying PCV Orifice Into Right Camshaft Cover
    G04841925Courtesy of SUZUKI OF AMERICA CORP.
  3. Install the NEW PCV orifice into the right camshaft cover. After insertion, twist the PCV orifice in order to eliminate any vertical leak paths in the sealant.