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Home >> Suzuki >> 1991 >> Samurai JS >> Repair and Diagnosis >> External Pages >> Different car >> Section 39 (Engine Exhaust System) >> Repair Instructions >> Exhaust Manifold Replacement - Left Side >> Removal Procedure
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Removal Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Removing Exhaust Manifold Components
G04843533Courtesy of SUZUKI OF AMERICA CORP.
  1. Remove the exhaust manifold heat shield. Refer to Removal Procedure .
  2. Remove the oil level indicator. Refer to REMOVAL PROCEDURE .
  3. Remove the catalytic converter to exhaust manifold nuts (1).
    Fig 2: Removing Catalytic Converter To Exhaust Manifold Nuts
    G04843534Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove the exhaust manifold bolts (1).
    NOTE: Do not reuse the gasket.
  5. Remove the exhaust manifold and gasket. Discard the gasket.